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Timing Chain Cover Removal and Installation: Removal

  1. Remove engine assembly from vehicle referring to ENGINE ASSEMBLY REMOVAL AND INSTALLATION .
  2. Remove oil pan referring to OIL PAN AND OIL PUMP STRAINER REMOVAL AND INSTALLATION .
  3. Remove cylinder head cover referring to CYLINDER HEAD COVER REMOVAL AND INSTALLATION .
  4. Remove crankshaft pulley bolt.

    To lock crankshaft pulley (1), use special tool (camshaft pulley holder) with it as shown in figure.

    Special Tool 

    (a): 09917-68221 

    NOTE: Be sure to use the following bolts instead of pins for fixing special tool to crankshaft pulley.
    Bolt size: M8, P1.25 L = 25 mm (0.98 in.)
    Strength: 7T
    Fig 1: Installing Tool To Crankshaft Pulley
    G04589725Courtesy of SUZUKI OF AMERICA CORP.
  5. Remove crankshaft pulley (1).

    To remove crankshaft pulley, use special tools (Steering wheel remover, Bearing puller attachment) with it as shown in figure.

    Special Tool 

    1. 09944-36011 
    2. 09926-58010 
      Fig 2: Removing Crankshaft Pulley Using Special Tools
      G04589726Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove A/C compressor bracket (1).
    Fig 3: Removing A/C Compressor Bracket
    G04589727Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove generator belt idler pulley (1), water pump pulley (2) and generator belt tensioner (3).
    Fig 4: Removing Generator Belt Idler Pulley
    G04589728Courtesy of SUZUKI OF AMERICA CORP.
  8. Remove timing chain cover (1) bolts (3) and nut (2).
    Fig 5: Removing Timing Chain Cover Bolts And Nut
    G04589729Courtesy of SUZUKI OF AMERICA CORP.