LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2005 >> XL-7 LX, RWD, Standard >> Repair and Diagnosis >> Transmission >> Manual Transmission >> H25 Engine Model >> Repair Instructions >> Input Shaft Disassembly and Assembly >> Assembly
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Input Shaft Disassembly and Assembly: Assembly

  1. Bring bearing (1) so that its groove for circlip is in the front of input shaft (2) and press-fit with special tool and hydraulic press.

    Special tool 

    (A): 09940-51710 

    Fig 1: Installing Bearing In Front Of Input Shaft
    G04100295Courtesy of SUZUKI OF AMERICA CORP.
  2. Select circlip (1) that will make thrust clearance of bearing 0.1 mm (0.0039 in) or less and install it.
    CIRCLIP THICKNESS SPECIFICATIONS

    ID mark Circlip thickness ID mark Circlip thickness
    0 2.05-2.10 mm (0.0807 - 0.0827 in.) 3 2.20 - 2.25 mm (0.0866 - 0.0886 in.)
    1 2.10-2.15 mm (0.0826 - 0.0846 in.) 4 2.25-2.30 mm (0.0886 - 0.0906 in.)
    2 2.15-2.20 mm (0.0847 - 0.0866 in.) 5 2.30 - 2.35 mm (0.0906 - 0.0925 in.)
    Fig 2: Identifying Circlip
    G04100296Courtesy of SUZUKI OF AMERICA CORP.
  3. Apply grease to bearing roller (1) and install it to input shaft (2).

: Grease 99000-25010 

Fig 3: Installing Bearing Roller To Input Shaft
G04100297Courtesy of SUZUKI OF AMERICA CORP.