Overdrive (Case Side) Disassembly and Assembly: Assembly

WARNING: This page is about a different variant/trim than selected.

Install each component by reversing removal procedure and noting the following points.

When installing rear seal ring, use care not to open it too wide.
Apply A/T fluid to O-ring, disc, etc. before installing them.
Opening of retaining brake front ring (2) and projection (1) of O/D case should be matched.

Fig 1: Matching Opening Of Retaining Brake Front Ring And Projection Of O/D Case
Courtesy of SUZUKI OF AMERICA CORP.
When installing each component, refer to "OVERDRIVE (CASE SIDE) COMPONENTS ".
Install cushion brake plate (1) so that it warps convexly.

Fig 2: Installing Cushion Brake Plate
Courtesy of SUZUKI OF AMERICA CORP.
As a final step, measure clearance between retaining brake front ring and brake backing plate again.
Standard clearance between retaining ring and brake backing plate

0.40 - 1.38 mm (0.016 - 0.054 in.)