Valve Body Assembly Disassembly and Assembly: Assembly

Place separator plate and new lower valve body gasket on lower valve body assembly and tighten installation of front upper valve body assembly with 2 bolts (1) temporarily.

Fig 1: Installing Front Upper Valve Body Assembly With Bolts
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Place new upper valve body gasket on lower valve body assembly.

Fig 2: Placing New Upper Valve Body Gasket On Lower Valve Body Assembly
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While holding upper valve body gasket and lower valve body assembly (1) together, install it on rear upper valve body assembly (2).

Fig 3: Installing Lower Valve Body Assembly On Rear Upper Valve Body Assembly
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Tighten 3 bolts indicated in the figure temporarily.

Fig 4: Tightening Valve Body Bolts
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Turn over lower valve body assembly and tighten 4 bolts indicated in the figure temporarily.

Fig 5: Tightening Valve Body Bolts
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Remove 2 bolts tightened temporarily in Step 1).
NOTE: Be careful not to damage gasket.

Fig 6: Removing Bolts
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Install lower valve body assembly (1) on front upper valve body (2).

Fig 7: Installing Lower Valve Body Assembly On Front Upper Valve Body
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Tighten 3 bolts indicated in the figure temporarily.

Fig 8: Tightening Bolts
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Turn over control valve lower body and tighten 5 bolts indicated in the figure temporarily.

Fig 9: Tightening Bolts
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Tighten bolts on upper valve body side to specified torque.
NOTE: Tighten bolts by a certain amount of torque evenly and repeat it several times till specified torque is attained.

Tightening torque

Upper valve body bolt: 5.5 N.m (0.55 kg-m, 4.0 lb-ft)

Fig 10: Tightening Bolts Of Upper Valve Body Side
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Tighten bolts on lower valve body inside to specified torque.
NOTE: Tighten bolts by a certain amount of torque evenly and repeat it several times till specified torque is attained.

Tightening torque

Lower valve body bolt: 5.5 N.m (0.55 kg-m, 4.0 lb-ft)

Fig 11: Tightening Bolts Of Lower Valve Body Inside
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After installing manual valve (3), install detent spring (2) and plate (1) and tighten detent spring bolt to specified torque.
Tightening torque

Detent spring bolt: 5.5 N.m (0.55 kg-m, 4.0 lb-ft)

Fig 12: Tightening Detent Spring Bolt

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