Rear Upper Valve Body Disassembly and Assembly: Assembly

Assemble each component by reversing disassembly procedure and noting the following points.

• Coil outer diameter and free length of each valve spring should be as listed below. Be sure to use each one of correct size.
  COIL OUTER DIAMETER AND VALVE SPRING FREE LENGTH SPECIFICATION
  
  

  Name of spring	Outer diameter	Free length
  Reverse brake sequence valve spring	9.10 mm (0.358 in.)	37.55 mm (1.478 in.)
  1 - 2 shift valve spring	8.90 mm (0.350 in.)	29.15 mm (1.148 in.)
  2 - 3 shift valve spring
  3 - 4 shift valve spring

  Fig 1: Checking Coil Outer Diameter

  Courtesy of SUZUKI OF AMERICA CORP.
• Use new rear upper valve body gasket.
• Tighten plate bolt to specified torque (1) to specified torque.

  Tightening torque 

  Plate bolt: 5.5 N.m (0.55 kg-m, 4.0 lb-ft) 

Fig 2: Tightening Plate Bolt

Courtesy of SUZUKI OF AMERICA CORP.