Direct Clutch Disassembly and Assembly: Assembly

Assemble each component by reversing disassembly procedure and noting the following points.

• Always use new O-ring and apply A/T fluid before installation.
• Do not align opening in retaining ring (2) with lug of direct clutch piston return spring at retainer.

  Special tool 

  (A): 09926-98310 

  Fig 1: Installing Retaining Ring

  Courtesy of SUZUKI OF AMERICA CORP.
• Use care so that direct clutch piston return spring will not fall or tilt.
  CAUTION: Be careful when applying pressure, for overpressure will cause plate section of piston return spring to deform.
• Do not match opening (1) in retaining back plate ring with cutout (2) in direct clutch cylinder.
  Fig 2: Precaution Do Not Match Opening In Retaining Back Plate Ring With Cutout In Direct Clutch Cylinder

  Courtesy of SUZUKI OF AMERICA CORP.
• Install clutch backing plate with its grooved side (1) facing the front.

Fig 3: Identifying Clutch Backing Plate

Courtesy of SUZUKI OF AMERICA CORP.