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Home >> Suzuki >> 2005 >> XL-7 EX, RWD >> Repair and Diagnosis >> Suspension >> Wheel Alignment >> Front Suspension >> Repair Instructions >> Coil Spring Removal and Installation >> Removal
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Coil Spring Removal and Installation: Removal

  1. Hoist vehicle, allowing front suspension to hang free.
  2. Remove wheels.
  3. Remove axle shaft drive flange (1) (for 4WD vehicle).
    Fig 1: Removing Axle Shaft Drive Flange (For 4WD Vehicle)
    G04098335Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove front drive shaft circlip (1) and front spindle thrust washer (2) (for 4WD vehicle).
    Fig 2: Removing Front Drive Shaft Circlip And Front Spindle Thrust Washer
    G04098336Courtesy of SUZUKI OF AMERICA CORP.
  5. Remove caliper bolts and suspend caliper with a wire hook (1).
    CAUTION: Hang removed caliper with a wire hook so as to prevent brake hose from bending and twisting excessively or being pulled. Don't operate brake pedal with pads removed.
    Fig 3: Removing Caliper Bolts And Suspend Caliper With Wire Hook
    G04098337Courtesy of SUZUKI OF AMERICA CORP.
  6. If equipped with ABS, remove harness clamp bolt (2) and remove front wheel speed sensor (1) from knuckle.
    CAUTION:
    • Do not pull wire harness when removing front wheel speed sensor.
    • Do not cause damage to surface of front wheel speed sensor and do not allow dust, etc. to enter its installation hole.
    Fig 4: Removing Harness Clamp Bolt And Front Wheel Speed Sensor From Knuckle
    G04098338Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove brake disc (1).
    NOTE: If brake disc can not be removed by hand, use 8 mm bolts as shown in the figure.
    Fig 5: Removing Brake Disc
    G04098339Courtesy of SUZUKI OF AMERICA CORP.
  8. Remove stabilizer bar. Refer to "STABILIZER BAR / BUSHINGS REMOVAL AND INSTALLATION ".
  9. Disconnect tie-rod end (1) from knuckle (2) by using puller (3).
    Fig 6: Disconnecting Tie-Rod End From Knuckle By Using Puller
    G04098340Courtesy of SUZUKI OF AMERICA CORP.
  10. Support lower arm (1), using jack (2) as shown in the figure.
    Fig 7: Supporting Lower Arm Using Jack
    G04098341Courtesy of SUZUKI OF AMERICA CORP.
  11. Remove strut bracket bolts (1).
    Fig 8: Removing Strut Bracket Bolts
    G04098342Courtesy of SUZUKI OF AMERICA CORP.
  12. Remove ball stud castle nut.
  13. Using puller (1), disconnect knuckle (2) from ball stud (3).
    Fig 9: Disconnecting Knuckle From Ball Stud Using Puller
    G04098343Courtesy of SUZUKI OF AMERICA CORP.
  14. Remove knuckle and wheel hub comp, while lowering jack.
  15. Remove coil spring (1).
Fig 10: Removing Coil Spring
G04098344Courtesy of SUZUKI OF AMERICA CORP.