Rear-End Door Glass Removal and Installation

Refer to "HEAD LINING REMOVAL AND INSTALLATION ", "WINDSHIELD REMOVAL AND INSTALLATION " procedures and cautions are basically the same. However, note the following.

• Before applying primer to glass (2) edge, install molding (1) according to installing position shown in the figure.
  Fig 1: Installing Molding

  Courtesy of SUZUKI OF AMERICA CORP.
• Observe the following precautions when applying adhesive (4) along glass edge.
  • Adhesive should be applied evenly especially in height.
  • Be careful not to damage primer.
  • Press glass (2) against body quickly after adhesive is applied.

  Adhesive amount specification (rear-end door glass) 

  Height "b": 15 mm (0.59 in.) 

  Width "c": 8 mm (0.31 in.) 

  Width "d": 16 mm (0.63 in.) 

  Clearance "e": 1 mm (0.04 in.) 

  Fig 2: Applying Adhesive Along Glass Edge

  Courtesy of SUZUKI OF AMERICA CORP.
• When replacing rear-end door, coat replacement door inside with wax for proper anticorrosive treatment. Refer to "UNDERCOATING / ANTI-CORROSION COMPOUND APPLICATION AREA FOR H25 ENGINE MODEL " or "UNDERCOATING / ANTI-CORROSION COMPOUND APPLICATION AREA FOR H27 ENGINE MODEL ".
• Apply sealing compound to peripheral of door hem area and reinstall door sealing cover (1).
  Fig 3: Installing Door Sealing Cover

  Courtesy of SUZUKI OF AMERICA CORP.
• When weather-strip is hardened and water leaks have developed, replace it.