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Home >> Suzuki >> 2005 >> XL-7 EX, 4WD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> 4A/T >> Repair Instructions >> Valve Body Assembly Disassembly and Assembly >> Disassembly
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Valve Body Assembly Disassembly and Assembly: Disassembly

  1. Remove detent spring (2), plate (1) and manual valve (3).
    Fig 1: Removing Detent Spring, Plate And Manual Valve
    G04099677Courtesy of SUZUKI OF AMERICA CORP.
  2. Remove bolts from upper valve body side.
    Fig 2: Removing Bolts From Upper Valve Body Side
    G04099678Courtesy of SUZUKI OF AMERICA CORP.
  3. Remove bolts from lower valve body side.
    Fig 3: Removing Bolts From Lower Valve Body Side
    G04099679Courtesy of SUZUKI OF AMERICA CORP.
  4. Separate upper valve body (2) and lower valve body (1) while pressing separator plate and valve body gasket against lower valve body (1) to prevent balls, spring and others from coming out of valve body.
    Fig 4: Separating Upper Valve Body And Lower Valve Body
    G04099680Courtesy of SUZUKI OF AMERICA CORP.
  5. Confirm that there are valve, balls and plate as shown in the figures.
    • Front upper valve body assembly.
      Fig 5: Identifying Throttle Valve Keep Plate And Locating Pin
      G04099681Courtesy of SUZUKI OF AMERICA CORP.
    • Rear upper valve body assembly.
      Fig 6: Identifying Valve Body Ball And Needle Roller
      G04099682Courtesy of SUZUKI OF AMERICA CORP.
    • Lower valve body assembly.
Fig 7: Identifying Bypass Valve, Valve Body Ball And Check Ball
G04099683Courtesy of SUZUKI OF AMERICA CORP.