Forward Clutch Disassembly and Assembly: Assembly

1. Apply A/T fluid to forward input shaft O-rings, install forward clutch piston and piston return spring (2) to forward input shaft and then install return spring ring with special tool and hydraulic press.

   Special tool 

   (A): 09926-98310 

   NOTE:

   • When installing return spring (2), be careful so that return spring will not fall or tilt.
   • Do not align opening in retaining ring (1) with lug of forward clutch piston return spring at its retainer section.
   CAUTION: Be careful when applying pressure, for overpressure will cause plate section of piston return spring to deform.
   Fig 1: Installing Forward Clutch Piston And Piston Return Spring

   Courtesy of SUZUKI OF AMERICA CORP.
2. Install clutch discs from the thinnest one to thicker ones to piston side and then install retaining clutch ring.
   NOTE:

   • Refer to "FORWARD CLUTCH COMPONENTS  " when installing each component.
   • Do not match opening in retaining clutch ring and dent in forward clutch input shaft.
3. Install bearing races and thrust bearing.
   Fig 2: Installing Bearing Races And Thrust Bearing

   Courtesy of SUZUKI OF AMERICA CORP.
4. Install forward clutch hub (3), direct clutch input hub (2) and retaining back plate ring (1) in that order.

Fig 3: Installing Forward Clutch Hub, Direct Clutch Input Hub And Retaining Back Plate Ring

Courtesy of SUZUKI OF AMERICA CORP.