LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2005 >> XL-7 EX, 4WD >> Repair and Diagnosis >> Suspension >> Wheel Alignment >> Rear Suspension System >> Repair Instructions >> Coil Spring Removal and Installation >> Installation
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Coil Spring Removal and Installation: Installation

  1. Install coil spring (3) on spring seat (2) of axle housing (1) and then raise axle housing (1).
    NOTE: When seating coil spring, mate spring end with stepped part (4) of rear axle spring seat (2) as shown in the figure.
    Fig 1: Installing Coil Spring (3) On Spring Seat (2) Of Axle Housing (1)
    G04098430Courtesy of SUZUKI OF AMERICA CORP.
  2. Install shock absorber lower bolt. For its proper installing direction, refer to the figure.
    NOTE:
    • For H27 engine model, use new absorber bolt.
    • Nut should not be tightened.
    Fig 2: Installing Shock Absorber Lower Bolt
    G04098431Courtesy of SUZUKI OF AMERICA CORP.
  3. Install wheel speed sensor clamp (if equipped) and E-ring, and connect breather hose to axle housing.
  4. Connect parking brake cable hanger (1) to chassis frame (4) and clamp (3) to cross member (2). Remove floor jack from axle housing.
    Fig 3: Connecting Parking Brake Cable Hanger To Chassis Frame And Clamp To Cross Member
    G04098432Courtesy of SUZUKI OF AMERICA CORP.
  5. install wheel and tighten wheel nuts to specified torque.

    Tightening torque 

    Wheel nut (a): 100 N.m (10.0 kg-m, 72.5 lb-ft) 

    Fig 4: Installing Wheel And Tightening Wheel Nuts To Specified Torque
    G04098433Courtesy of SUZUKI OF AMERICA CORP.
  6. Lower hoist and tighten absorber lower nut to specified torque.
    NOTE: Tighten lower nut with vehicle off hoist and in non-loaded condition.

    Tightening torque 

    Shock absorber lower nut (b): 100 N.m (10.0 kg-m, 72.5 lb-ft) 

Fig 5: Tightening Shock Absorber Lower Nut
G04098434Courtesy of SUZUKI OF AMERICA CORP.