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Home >> Suzuki >> 2005 >> XL-7 EX, 4WD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Manual Transmission) >> H27 Engine Model >> Repair Instructions >> Input Shaft Disassembly and Assembly >> Assembly
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Input Shaft Disassembly and Assembly: Assembly

WARNING: This page is about a different variant/trim than selected.
  1. Bring bearing (1) so that its groove for C-ring is in the front of input shaft (2) and press-fit with special tools and hydraulic press.

    Special tool 

    (A): 09940-51710 

    (B): 09924-07720 

    (C): 09924-07710 

    Fig 1: Installing Bring Bearing In Groove
    G04100479Courtesy of SUZUKI OF AMERICA CORP.
  2. Select circlip (1) that will make thrust clearance of bearing 0.1 mm (0.0039 in) or less and install it.
    CIRCLIP THICKNESS SPECIFICATIONS

    ID mark Circlip thickness ID mark Circlip thickness
    A 2.10 - 2.15 mm (0.0826 - 0.0846 in.) E 2.30 - 2.35 mm (0.0906 - 0.0925 in.)
    B 2.15 - 2.20 mm (0.0846 - 0.0866 in.) F 2.35 - 2.40 mm (0.0925 - 0.0945 in.)
    C 2.20 - 2.25 mm (0.0866 - 0.0886 in.) G 2.40 - 2.45 mm (0.0945 - 0.0965 in.)
    D 2.25 - 2.30 mm (0.0886 - 0.0906 in.)    
    Fig 2: Measuring Circlip Thickness
    G04100480Courtesy of SUZUKI OF AMERICA CORP.
  3. Install roller bearing (1) to input shaft (2).
Fig 3: Installing Roller Bearing To Input Shaft
G04100481Courtesy of SUZUKI OF AMERICA CORP.
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