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Home >> Suzuki >> 2005 >> XL-7 EX, 4WD >> Repair and Diagnosis >> Engine Performance >> System >> Aux. Emission Control Devices >> H25 Engine >> Repair Instructions >> EVAP Canister Purge Valve Inspection
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EVAP Canister Purge Valve Inspection

WARNING: Do not apply vacuum by mouth; otherwise harmful fuel vapor can be breathed in.
CAUTION: Do not apply vacuum more than 86 kPa (12.47 Psi); otherwise EVAP canister purge valve could be damaged.
  1. With ignition switch OFF, disconnect coupler from EVAP canister purge valve.
  2. Check for resistance between two terminals of EVAP canister purge valve.

    If resistance is as specified, proceed to next operation check. If not, replace EVAP canister purge valve.

    EVAP canister purge valve resistance 

    28 - 36 --> at 20 °C (68 °) 

    Fig 1: Checking Resistance Between Two Terminals Of EVAP Canister Purge Valve
    G04097642Courtesy of SUZUKI OF AMERICA CORP.
  3. With coupler disconnected, apply vacuum (53 kPa (7.69 Psi) to 67 kPa (9.72 Psi)) to the outlet nozzle (1) using a special tool. If vacuum can be applied, go to the next step.

    If not, replace EVAP canister purge valve.

    Special tool 

    (A): 09917-47011 

    Fig 2: Applying Vacuum To Outlet Nozzle Using Special Tool
    G04097643Courtesy of SUZUKI OF AMERICA CORP.
  4. Connect 12 V-battery to solenoid purge valve terminals. In this state, apply vacuum (53 kPa (7.69 Psi) to 67 kPa (9.72 Psi)) to the outlet nozzle (1) using a special tool.

    If vacuum can not be applied, EVAP canister purge valve is in good condition. Check EVAP canister purge valve harness.

    If vacuum can be applied, replace EVAP canister purge valve.

    Special tool 

    (A): 09917-47011 

    Fig 3: Connecting 12 V-Battery To Solenoid Purge Valve Terminals
    G04097644Courtesy of SUZUKI OF AMERICA CORP.
  5. Connect vacuum hoses.
  6. Connect EVAP canister purge valve coupler securely.