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Transaxle Assembly Installation

  1. Install the transaxle into the vehicle.
  2. Support the transaxle assembly using the transaxle support fixture DW260-010.
    Fig 1: Identifying Transaxle Support
    G04095472Courtesy of SUZUKI OF AMERICA CORP.
  3. Install the right-lower engine-to-transaxle mounting bolts.

    Tighten 

    Tighten the right-lower engine-to-transaxle mounting bolts to 73 N.m (54 lb-ft).

    Fig 2: Installing Right-Lower Engine-To-Transaxle Mounting Bolts
    G04095473Courtesy of SUZUKI OF AMERICA CORP.
  4. Install the left-lower engine-to-transaxle mounting bolts.

    Tighten 

    Tighten the left-lower engine-to-transaxle mounting bolts to 73 N.m (54 lb-ft).

    Fig 3: Installing Left-Lower Engine-To-Transaxle Mounting Bolts
    G04095474Courtesy of SUZUKI OF AMERICA CORP.
  5. Install the oil pan flange-to-transaxle bolts.

    Tighten 

    Tighten the oil pan flange-to-transaxle bolts to 31 N.m (23 lb-ft).

    Fig 4: Installing Oil Pan Bolts
    G04095475Courtesy of SUZUKI OF AMERICA CORP.
  6. Install the rear transaxle mounting bracket bolts.

    Tighten 

    Tighten the rear transaxle mounting bracket bolts to 65 N.m (48 lb-ft).

    Fig 5: Tightening Rear Transaxle Mounting Bracket Bolts
    G04095476Courtesy of SUZUKI OF AMERICA CORP.
  7. Install the flywheel to torque converter bolts.

    Tighten 

    Tighten the flywheel to torque converter bolts to 45 N.m (33 lb-ft).

  8. Install the starter motor. Refer to "STARTER INSTALLATION ".
  9. Install the drive axle. Refer to "DRIVE AXLE ASSEMBLY INSTALLATION ".
    Fig 6: Installing Flywheel To Torque Converter Bolts
    G04095477Courtesy of SUZUKI OF AMERICA CORP.
  10. Install the oil cooler pipes from the transaxle. Refer to "OIL COOLER PIPES / HOSES INSTALLATION ".
  11. Install the impact bar. Refer to "IMPACT BEAM INSTALLATION ".
  12. Install the centermember. Refer to "CENTERMEMBER ASSEMBLY INSTALLATION ".
  13. Lower the vehicle.
    Fig 7: Installing Oil Cooler Pipes From Transaxle
    G04095478Courtesy of SUZUKI OF AMERICA CORP.
  14. Install the left transaxle mounting bracket. Refer to "LEFT TRANSAXLE MOUNTING BRACKET INSTALLATION ".
    Fig 8: Installing Transaxle Into Vehicle
    G04095479Courtesy of SUZUKI OF AMERICA CORP.
  15. Install the upper transaxle-to-engine mounting bolts.

    Tighten 

    Tighten the upper transaxle-to-engine mounting bolts to 73 N.m (54 lb-ft).

    Fig 9: Installing Upper Engine-To-Transaxle Bolts
    G04095480Courtesy of SUZUKI OF AMERICA CORP.
  16. Install the clip to the shift control cable and connect the shift cable.
    Fig 10: Installing Clip To Shift Control Cable
    G04095481Courtesy of SUZUKI OF AMERICA CORP.
  17. Install the park/neutral position switch electrical connector.
  18. Connect the transaxle wiring harness to the transaxle.
    Fig 11: Installing Park/Neutral Position Switch Electrical Connector
    G04095482Courtesy of SUZUKI OF AMERICA CORP.
  19. Remove the engine support fixture DW110-060.
  20. Install the air filter housing.
  21. Install the battery.
  22. Add the transaxle fluid. Refer to "FLUID LEVEL SET AFTER SERVICE ".
    Fig 12: Identifying Engine Support Fixture DW110-060 Tool
    G04095483Courtesy of SUZUKI OF AMERICA CORP.
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