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Torque Converter Housing Disassembly and Assembly

  1. Remove the torque converter bolts.
  2. Hit the torque converter housing lightly.
  3. Remove the torque converter housing.
    Fig 1: Measuring Installation Space F
    G04095539Courtesy of SUZUKI OF AMERICA CORP.

    Installation Notice 

    • First pre-tighten the bolts in the following order. (7,20)-(12,23)-(16,4)

    Tighten 

    Tighten the bolts to 15 N.m (11 lb-ft).

    • Then, tighten the bolts in the following order. (15,3)-(16,4)-(14,5)-(13,23)-(12,22)-(11,21)-(10,20)-(9,19)-(8,18)-(7,17)-(6)-(1,2)
    • Last, in numerical order, tighten the bolts all the way. (1-23)

      Tighten 

      Tighten the bolts to 23 N.m (17 lb-ft).

      Fig 2: Removing Torque Converter Housing
      G04095540Courtesy of SUZUKI OF AMERICA CORP.
  4. Take out the metal gasket.
  5. Take out the paper gasket.
  6. Remove the oil filter bolt and oil filter.

    Installation Notice 

    Tighten

    Tighten the oil filter bolt to 10 N.m (89 lb-in).

    Fig 3: Identifying Torque Converter Housing Bolts Tightening Sequence
    G04095541Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove the baffle plate bolts and baffle plate.

    Installation Notice 

    Tighten 

    Tighten the baffle plate bolts to 10 N.m (89 lb-in).

    Fig 4: Removing Baffle Plate Bolts And Baffle Plate
    G04095542Courtesy of SUZUKI OF AMERICA CORP.
  8. Remove the line pressure measurement plug.
  9. Installation should follow the removal procedure in the reverse order.

    Installation Notice 

    Tighten 

    Tighten the line pressure measurement plug to 20 N.m (15 lb-ft).

    Fig 5: Removing Line Pressure Measurement Plug
    G04095543Courtesy of SUZUKI OF AMERICA CORP.