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Home >> Suzuki >> 2005 >> Swift + >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - 1.6L (L91) - DTC P0201 To DTC P0455 >> Diagnosis >> DTC P0406 >> Conditions for Clearing the MIL/DTC
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Conditions for Clearing the MIL/DTC

DTC P0406

Step Action Values Yes No
Schematic Reference:  Engine Controls Schematics 
Connector End View Reference:  Engine Controls Connector End Views 
1 Did you perform the Diagnostic System Check - Engine Controls? - Go to Step 2  Go to Diagnostic System Check - Engine Controls
2
  1. Start the engine.
  2. Allow the engine to idle for 30 seconds.
  3. Observe the DTC Information with a scan tool.
Did DTC P0406 fail this ignition?
- Go to Step 4  Go to Step 3 
3
  1. Observe the Freeze Frame/Failure Records for this DTC.
  2. Turn OFF the ignition for 30 seconds.
  3. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records.
Did the DTC fail this ignition?
- Go to Step 4  Go to Intermittent Conditions
4
  1. Turn OFF the ignition.
  2. Disconnect the harness connector of the exhaust gas recirculation (EGR) valve.
  3. Turn ON the ignition, with the engine OFF.
  4. Observe the EGR Position Sensor voltage parameter with a scan tool.
Is the voltage more then the specified value?
0 V Go to Step 6  Go to Step 5 
5
IMPORTANT: Use the J 35616-200  Test Lamp Kit for this test. If the J 35616-200  is not available, use a test lamp that measures between 25-30 ohms.
Connect a test lamp between battery voltage and the low reference circuit of the EGR valve position sensor.Does the test lamp illuminate?
- Go to Step 8  Go to Step 7 
6 Test the signal circuit of the EGR valve position sensor for a short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 12  Go to Step 9 
7 Test the low reference circuit of the EGR valve position sensor for an open or high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.
Did you find and correct the condition?
  Go to Step 12  Go to Step 9 
8 Test for shorted terminals and poor connections at the EGR valve. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 12  Go to Step 10 
9 Test for shorted terminals and poor connections at the engine control module (ECM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 12  Go to Step 11 
10 Replace the EGR valve. Refer to Exhaust Gas Recirculation (EGR) Valve Replacement .
Did you complete the replacement?
- Go to Step 12  -
11 Replace the ECM. Refer to Engine Control Module (ECM) Replacement .
Did you complete the replacement?
- Go to Step 12  -
12
  1. Clear the DTCs with a scan tool.
  2. Turn OFF the ignition for 30 seconds.
  3. Start the engine.
  4. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records.
Did the DTC fail this ignition?
- Go to Step 2  Go to Step 13 
13 Observe the Capture Info with a scan tool.
Are there any DTCs that have not been diagnosed?
- Go to Diagnostic Trouble Code (DTC) List System OK