Differential Disassembly and Assembly: Disassembly

Remove the differential cover bolts, the differential cover, and the differential cover gasket.

Fig 1: Removing Differential Cover Bolts
Courtesy of SUZUKI OF AMERICA CORP.
Remove the bearing-adjusting ring retainer plate bolt and the bearing-adjusting ring retainer plate.

Fig 2: Removing Bearing-Adjusting Ring Retainer Plate Bolt And Bearing-Adjusting Ring Retainer Plate
Courtesy of SUZUKI OF AMERICA CORP.
Remove the bearing-adjusting ring using the remover/ installer KM-520.

Fig 3: Removing Bearing-Adjusting Ring
Courtesy of SUZUKI OF AMERICA CORP.
Remove the right-side bearing-retainer bolts and the right-side bearing retainer.

Fig 4: Removing Right-Side Bearing-Retainer
Courtesy of SUZUKI OF AMERICA CORP.
Remove the differential assembly from the transaxle case.

Fig 5: Removing Differential Assembly From Transaxle Case
Courtesy of SUZUKI OF AMERICA CORP.
Remove the ring gear bolts.

Fig 6: Removing Ring Gear Bolts
Courtesy of SUZUKI OF AMERICA CORP.
Separate the ring gear from the differential housing.

Fig 7: Separating Ring Gear From Differential Housing
Courtesy of SUZUKI OF AMERICA CORP.
Drive the pinion gear shaft lock pin from the differential housing and the pinion gear shaft.

Fig 8: Driving Pinion Gear Shaft Lock Pin From Differential Housing
Courtesy of SUZUKI OF AMERICA CORP.
Remove the pinion gear shaft.

Fig 9: Removing Pinion Gear Shaft
Courtesy of SUZUKI OF AMERICA CORP.
Remove the pinion gears and the washers.
Remove the side gears and the side thrust washers.

Fig 10: Removing Side Gears And Side Thrust Washers
Courtesy of SUZUKI OF AMERICA CORP.
Remove both of the differential bearings using the bearing puller J-22888-20-A with the puller legs J-22888-35.

Fig 11: Removing Both Of Differential Bearings
Courtesy of SUZUKI OF AMERICA CORP.
Remove the speedometer drive gear from the differential gear housing.

Fig 12: Removing Speedometer Drive Gear From Differential Gear Housing
Courtesy of SUZUKI OF AMERICA CORP.