LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2005 >> Reno LX, Standard >> Repair and Diagnosis >> Transmission >> Manual Transmission >> Repair Instructions >> Housing Case Disassembly and Assembly >> Assembly
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Housing Case Disassembly and Assembly: Assembly

  1. Install the speedometer-driven gear bolt and the speedometer-driven gear into the transaxle housing.

    Tighten 

    Tighten the speedometer-driven gear bolt to 5 N.m (44 lb-in)

    Fig 1: Installing Speedometer-Driven Gear
    G04103811Courtesy of SUZUKI OF AMERICA CORP.
  2. Install the clutch-release bearing guide and the clutch-release bearing. Refer to "CONCENTRIC SLAVE CYLINDER REMOVAL AND INSTALLATION :".
  3. Install the backup lamp switch into the transaxle housing.

    Tighten 

    Tighten the backup lamp switch to 20 N.m (15 lb-ft).

    Fig 2: Installing Backup Lamp Switch Into Transaxle Housing
    G04103812Courtesy of SUZUKI OF AMERICA CORP.
  4. Install the differential into the transaxle housing. Refer to "DIFFERENTIAL DISASSEMBLY AND ASSEMBLY :
  5. Install the bearing plate, with the shafts attached.
  6. Install the bearing plate bolts.

    Tighten 

    Tighten the bearing plate bolts to 22 N.m (16 lb-ft).

    Fig 3: Installing Bearing Plate
    G04103813Courtesy of SUZUKI OF AMERICA CORP.
  7. Install the transaxle cover and the transaxle cover bolts.

    Tighten 

    Tighten the transaxle cover bolts to 18 N.m (13 lb-ft). 

    Fig 4: Installing Transaxle Cover
    G04103814Courtesy of SUZUKI OF AMERICA CORP.
  8. Install the gearshift lever cover and the gearshift lever cover bolts.

    Tighten 

    Tighten the gearshift lever cover bolts to 22 N.m (16 lb-ft).

  9. Install the transaxle into the vehicle. Refer to "TRANSAXLE ASSEMBLY REMOVAL AND INSTALLATION :".
    Fig 5: Installing Gearshift Lever Cover
    G04103815Courtesy of SUZUKI OF AMERICA CORP.