Tools Required

DW260-100 Brake B/E Disc Thickness Measuring Fixture

1. Using disc thickness gauge, determine thickness ME for the disc set for clutch E (without the setting disc).
   • Measure the E disc set thickness. Refer to "DETERMINING ADJUSTING DISC E (PE) :".
2. Calculate the test dimension PE (PE = EE - ME)

   EE = installation space

   ME = E disc set thickness

   • EXAMPLE

     EE = 23.34 mm

     ME = 16.70 mm

     PE = 6.64 mm

3. Find the clutch E setting disc (clutch plate) thickness. Refer to the below CLUTCH E SETTING DISC (CLUTCH PLATE) THICKNESS .
   CLUTCH E SETTING DISC (CLUTCH PLATE) THICKNESS
   
   

   PE	Clutch E Setting Disc Thickness
   5.41~6.00 mm	3.9 mm
   6.01~6.48 mm	4.4 mm
   6.49~6.98 mm	5.0 mm

   PE is 6.64 mm so, the setting disc (clutch plate of E set) thickness is 5.0 mm.

4. Replace clutch E's setting disc. (5.0 mm)
   Fig 1: Checking Clutch E Setting Disc (Clutch Plate) Thickness

   Courtesy of SUZUKI OF AMERICA CORP.