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Home >> Suzuki >> 2005 >> Reno EX >> Repair and Diagnosis >> Suspension >> Wheel Alignment >> Front Suspension >> Repair Instructions >> Knuckle Assembly Removal and Installation >> Installation
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Knuckle Assembly Removal and Installation: Installation

  1. Install the knuckle assembly onto the vehicle.
  2. Install the steering knuckle-to-strut assembly nuts.

    Tighten 

    Tighten the steering knuckle-to-strut assembly nuts to 120 N.m (89 lb-ft).

  3. Connect the drive axle to the front wheel hub.
    Fig 1: Identifying Knuckle Assembly
    G04103068Courtesy of SUZUKI OF AMERICA CORP.
  4. Connect the ball joint to the knuckle assembly.
  5. Install the ball joint pinch bolt and the nut.

    Tighten 

    Tighten the ball joint pinch bolt nut to 60 N.m (44 lb-ft).

    Fig 2: Installing Ball Joint Pinch Bolt And Nut
    G04103069Courtesy of SUZUKI OF AMERICA CORP.
  6. Connect the ABS speed sensor electrical connection.
    Fig 3: Connecting ABS Speed Sensor Electrical Connection
    G04103070Courtesy of SUZUKI OF AMERICA CORP.
  7. Connect the outer tie rod to the knuckle assembly. Refer to "OUTER TIE ROD REMOVAL AND INSTALLATION :".
  8. Install the brake caliper onto the rotor. Refer to "CALIPER ASSEMBLY REMOVAL AND INSTALLATION :".
  9. Install the caulking nut onto the axle shaft.

    Tighten 

    Tighten the drive axle-to-hub caulking nut to 300 N.m (221 lb-ft).

  10. Install the wheel. Refer to "WHEEL REMOVAL AND INSTALLATION :".
  11. Lower the vehicle.
    Fig 4: Installing Caulking Nut Onto Axle Shaft
    G04103071Courtesy of SUZUKI OF AMERICA CORP.