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Home >> Suzuki >> 2005 >> Reno EX >> Repair and Diagnosis >> Steering >> Power Steering >> Power Assisted Steering System >> Repair Instructions >> Rack and Pinion Disassembly and Assembly >> Disassembly
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Rack and Pinion Disassembly and Assembly: Disassembly

  1. Remove the rack and pinion steering assembly from the vehicle. Refer to "RACK AND PINION ASSEMBLY REMOVAL AND INSTALLATION :".
  2. Remove the valve and pinion assembly from the rack and pinion steering assembly. Refer to "VALVE AND PINION DISASSEMBLY AND ASSEMBLY :".
  3. Remove the rack bearing assembly from the rack and pinion steering assembly. Refer to "RACK BEARING DISASSEMBLY AND ASSEMBLY :".
  4. Mark the threads on the inner tie rod to aid in repositioning the adjusting nut.
  5. Loosen the adjusting nut and remove the outer tie rod nut and the adjusting nut.
    Fig 1: Removing Outer Tie Rod Nut And Adjusting Nut
    G04103986Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove the dust boot retaining clamps.
    Fig 2: Removing Dust Boot Retaining Clamps
    G04103987Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove the dust boot.
    Fig 3: Removing Dust Boot
    G04103988Courtesy of SUZUKI OF AMERICA CORP.
  8. Push back the plastic retainer protecting the connection between the inner tie rod and the power steering gear rack.
    Fig 4: Identifying Connection Between Inner Tie Rod And Power Steering Gear Rack
    G04103989Courtesy of SUZUKI OF AMERICA CORP.
  9. Counterhold the pinion-side inner tie rod and remove the cylinder-side inner tie rod.
    Fig 5: Removing Cylinder-Side Inner Tie Rod
    G04103990Courtesy of SUZUKI OF AMERICA CORP.
  10. Place a rag over the rack, counterhold the rack assembly on the teeth with a wrench, and remove the pinion-side inner tie rod.
    Fig 6: Removing Pinion-Side Inner Tie Rod
    G04103991Courtesy of SUZUKI OF AMERICA CORP.
    NOTE: The retaining ring can be released by inserting a small screwdriver through the hole in the side of the housing.
  11. Remove the bulkhead inner cylinder retaining ring the bulkhead inner cylinder and the rack.
    Fig 7: Removing Bulkhead Inner Cylinder Retaining Ring Bulkhead Inner Cylinder And Rack
    G04103992Courtesy of SUZUKI OF AMERICA CORP.