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Home >> Suzuki >> 2005 >> Reno EX >> Repair and Diagnosis >> Steering >> Power Steering >> Power Assisted Steering System >> Diagnostic Information and Procedures >> Power Rack and Pinion Steering Gear Bench Testing >> Removal, Setup and Testing Procedure
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Removal, Setup and Testing Procedure

NOTE: Pressure checks or pressure and flow checks may also be conducted using this set-up.
  1. Disconnect and remove the power steering gear. Refer to "RACK AND PINION ASSEMBLY REMOVAL AND INSTALLATION :".
  2. Place the power steering gear on a bench next to the vehicle.
  3. Disconnect the pressure line at the point where the hose connects to the pipe. Extend this line in order to reach the power steering gear on the bench.
  4. Disconnect the return line from the power steering fluid reservoir. Extend this line in order to reach the power steering gear on the bench.
  5. Connect the power steering pipes to the power steering gear.
  6. Start the engine and allow it to idle for 10 seconds.
  7. Check the power steering fluid level. Refer to "CHECKING AND ADDING FLUID :".
  8. Start the engine and turn the rack and pinion stub shaft to a full turn in each direction. Hold the shaft against each stop for 5 seconds.
  9. Inspect for possible leak points. Refer to "POWER STEERING SYSTEM LEAK TEST :".
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