Cruise Control Actuator Removal and Installation: Installation

Insert the cable ball into the actuator cable sleeve.

Fig 1: Inserting Cable Ball Into Actuator Cable Sleeve
Courtesy of SUZUKI OF AMERICA CORP.
Push the cable housing and the sleeve into the actuator until the retainers lock the cable housing in place.
Install the cruise control actuator mounting bolts.
Tighten

Tighten the cruise control actuator mounting bolts to 6 N.m (53 lb-in).
Press the cable adjuster button and adjust the cable so that the cable ball nipple is 0.5 mm (0.02 inch) from the bushing on the accelerator assembly.
NOTE: When the adjuster button is pressed, do not allow the adjuster spring to expand to a length of more than 2 cm (3/4 inch) or the adjuster rack will come out of the adjuster, and it will have to be reinserted. To keep the adjuster in one piece during adjustment, hold the cable when the adjuster button is pressed.

Fig 2: Adjusting Cable
Courtesy of SUZUKI OF AMERICA CORP.
Connect the electrical connector to the cruise control actuator.
Install the knee bolster. Refer to "DRIVER'S SIDE KNEE BOLSTER REMOVAL AND INSTALLATION :".
Align the instrument panel under cover and press the retaining clips into the slots in the instrument panel.
Install the hood release handle.

Fig 3: Installing Instrument Panel Under Cover
Courtesy of SUZUKI OF AMERICA CORP.