Actuator Control Cable Removal and Installation: Installation

Insert the ball of the cable assembly into the slot in the actuator rod and then rotate the cable 90 degrees.

Fig 1: Inserting Ball Of Cable Assembly Into Slot In Actuator Rod
Courtesy of SUZUKI OF AMERICA CORP.
Push the guide sleeve onto the actuator rod and press the cable housing onto the actuator until it is locked in place by the retainers.
Clip the cable adjuster into the bracket of the pedal mount assembly.
Press the cable release button and slide the cable into the adjuster until the spring is fully compressed.
NOTE: When the adjuster button is pressed, do not allow the adjuster spring to expand to a length of more than 2 cm (3/4 inch) or the adjuster rack will come out of the adjuster, and it will have to be reinserted. To keep the adjuster in one piece during adjustment, hold the cable when the adjuster button is pressed.

Fig 2: Pressing Adjuster Button
Courtesy of SUZUKI OF AMERICA CORP.
Install the cable bushing into the pedal assembly.
Press the cable release button and adjust the cable to achieve a gap of 0.5 mm (0.02 inch) between the bushing and the nipple of the ball.

Fig 3: Adjusting Cable
Courtesy of SUZUKI OF AMERICA CORP.
Install the knee bolster. Refer to "DRIVER'S SIDE KNEE BOLSTER REMOVAL AND INSTALLATION :".
Align the instrument panel under cover and press the retaining clips into the slots in the instrument panel.
Install the hood release handle.

Fig 4: Installing Instrument Panel Under Cover
Courtesy of SUZUKI OF AMERICA CORP.