LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2005 >> Grand Vitara EX, RWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Manual Transmission) >> H25 Engine Model >> Repair Instructions >> Manual Transmission Rear Case Disassembly and Assembly >> Disassembly
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Manual Transmission Rear Case Disassembly and Assembly: Disassembly

WARNING: This page is about a different variant/trim than selected.
  1. Remove countershaft gutter (2) from transmission rear case (1).
    Fig 1: Removing Countershaft Gutter From Transmission Rear Case
    G04100338Courtesy of SUZUKI OF AMERICA CORP.
  2. Take out oil seal (1) from rear case (2).
    Fig 2: Removing Oil Seal From Rear Case
    G04100339Courtesy of SUZUKI OF AMERICA CORP.
  3. Remove interlock cam plug (1) by using torx (R) wrench (2).
    Fig 3: Removing Interlock Cam Plug By Using Torx Wrench
    G04100340Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove pin by using special tool.

    Special tool 

    (A): 09922-85811 

    Fig 4: Removing Pin By Using Special Tool
    G04100341Courtesy of SUZUKI OF AMERICA CORP.
  5. Pull out interlock cam component (1).
Fig 5: Pulling Out Interlock Cam Component
G04100342Courtesy of SUZUKI OF AMERICA CORP.