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Forward and Direct Clutch Preliminary Check

WARNING: This page is about a different variant/trim than selected.

Install forward and direct clutch assembly (1) to transaxle rear cover (2).
Measure forward clutch piston stroke while applying and releasing compressed air (400 - 800 kPa, 4-8 kg/cm² , 57 - 113 psi) through oil hole (3) by using special tools.
If measured piston stroke exceeds specified value, disassemble and inspect inner parts.

Special tool

(A): 09900-20607

(B): 09900-20701

Forward clutch piston stroke

Standard: 1.52 - 1.89 mm (0.059 - 0.074 in.)

Fig 1: Measuring Forward Clutch Piston Stroke
Courtesy of SUZUKI OF AMERICA CORP.
Measure direct clutch piston stroke while applying and releasing compressed air (400 - 800 kPa, 4 - 8 kg/cm² , 57 - 113 psi) through oil hole (1) by using special tools.
If measured piston stroke exceeds specified value, disassemble and inspect inner parts.

Special tool

(A): 09900-20607

(B): 09900-20701

Direct clutch piston stroke

Standard: 1.52 - 1.89 mm (0.059 - 0.074 in.)

Fig 2: Measuring Direct Clutch Piston Stroke
Courtesy of SUZUKI OF AMERICA CORP.