Fuel Tank Removal and Installation: Installation

If parts have been removed from fuel tank, install them before installing fuel tank to vehicle.
Raise fuel tank (1) with jack and connect fuel pump connector, tank pressure and temp, sensor connector and ground wire harness and then clamp wire harness.
Install fuel tank to vehicle.
Tightening torque

Fuel tank bolt (a): 50 N.m (5.0 kg-m, 36.5 lb-ft)

Fig 1: Installing Fuel Tank Mounting Bolts
Courtesy of SUZUKI OF AMERICA CORP.
Connect fuel filler hose (1), breather hose (2) and filter inlet hose (3) as shown in figure and clamp them securely.
Tightening torque

Fuel filler hose clamp (a): 3.5 N.m (0.35 kg-m, 2.5 lb-ft)

Fig 2: Connecting Fuel Filler Hose, Breather Hose And Filter Inlet Hose
Courtesy of SUZUKI OF AMERICA CORP.
Connect fuel feed pipe (1), fuel return pipe (3) and purge pipe (2) to each pipe as shown in figure and clamp them securely.
CAUTION:
- When connecting joint, clean outside surfaces of pipe where joint is to be inserted, push joint into pipe till joint lock clicks and check to ensure that pipes are connected securely, or fuel leak may occur.
- Never let the fuel hoses touch the ABS sensor harness (if equipped).
Fig 3: Connecting Fuel Feed Pipe, Fuel Return Pipe And Purge Pipe To Each Pipe
Courtesy of SUZUKI OF AMERICA CORP.
Install EVAP canister with its bracket (1) to vehicle.

Fig 4: Installing EVAP Canister With Its Bracket To Vehicle
Courtesy of SUZUKI OF AMERICA CORP.
Install propeller shaft No. 2.
Install muffler.
Connect negative cable at battery. With engine OFF, turn ignition switch to ON position and check for fuel leaks.