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Inspection of TCM and Its Circuits: Inspection

  1. Remove TCM (1)from vehicle referring to "TRANSMISSION CONTROL MODULE (TCM) REMOVAL AND INSTALLATION :".
  2. Connect TCM connectors (2) to TCM.
  3. Check voltage at each terminal of connectors connected.
NOTE: As each terminal voltage is affected by battery voltage, confirm that it is 11 V or more when ignition switch is ON.
Fig 1: Connecting TCM Connectors 2 To TCM
G04014973Courtesy of SUZUKI OF AMERICA CORP.
CONNECTOR G07 SPECIFICATION

Connector: G07
Terminal number Wire color Circuit Normal voltage Condition
1 RED Transmission range sensor ("R" range) 8 - 14 V Ignition switch ON, selector lever at "R" range
0 - 1 V Ignition switch ON, selector lever at other than "R" range
2 WHT/ BLK Transmission range sensor ("P" range) 8 - 14 V Ignition switch ON, selector lever at "P" range
0 - 1 V Ignition switch ON, selector lever at other than "P" range
3 GRN/ BLK O/D OFF switch 0 - 2 V O/D OFF switch pressed
10 - 14 V O/D OFF switch released
4 BLK Output shaft speed sensor (+) 2 - 3 V Ignition switch ON, engine at stop
(Reference waveform No.1) While engine running
(Output signal is waveform. Waveform frequency varies depending on output shaft speed. (18 pulses are generated par 1 output shaft revolution.))
5 GRN Input shaft speed sensor (+) 2 - 3 V Ignition switch ON, engine at stop
(Reference waveform No.1) While engine running (Output signal is waveform. Waveform frequency varies depending on input shaft speed. (12 pulses are generated par 1 input shaft revolution.))
6 PPL/WHT Throttle opening signal (from ECM) 0 - 1.5 V 8 - 12 V (Reference waveform No.2) Ignition switch ON
(Signal from ECM is 128 Hz active low pulse. Duty ratio varies as throttle valve is opened gradually.)
Throttle opening 0% = 0.78 ms ON duty
Throttle opening 100% = 6.24 ms ON duty
7 GRY/BLK Engine coolant temp, signal (from ECM) 0 - 1.5 V 10 - 14 V (Reference waveform No.3) Ignition switch ON
(Output signal is active low pulse. Pulse varies depending on engine coolant temperature.)
8 YEL/RED Transmission range sensor ("D" range) 8 - 14 V Ignition switch ON, selector lever at "R" range
0 - 1 V Ignition switch ON, selector lever at other than "R" range
9 WHT/RED Transmission range sensor ("N" range) 8 - 14 V Ignition switch ON, selector lever at "R" range
0 - 1 V Ignition switch ON, selector lever at other than "R" range
10 RED/YEL Serial data line to speedometer 0 - 1.3 V 10 - 14 V (Reference waveform No.4) Ignition switch ON
11 - - - -
12 - - - -
13 PNK/ BLU Cruise control signal 10 - 14 V Engine running at idling speed, vehicle at stop
14 BRN/YEL Air conditioner compressor signal 0 - 1.5 V Ignition switch ON, A/C compressor turned ON
10 - 14 V Ignition switch ON, A/C compressor turned OFF
15 LT GRN/BLK Engine speed signal from ECM 0 - 1 V Ignition switch ON, engine at stop
0 - 1.5 V 10 - 14 V (Reference waveform No. 5) While engine running
(Signal from ECM is pulse. Pulse frequency varies depending on engine speed. (3000 RPM = 100 Hz))
16 WHT Output shaft speed sensor (-) 2 - 3 V Ignition switch ON, engine at stop
17 RED Input shaft speed sensor (-) 2 - 3 V Ignition switch ON, engine at stop
18 LT GRN/RED Torque reduction signal 0 - 1.3 V 4 - 6 V (Reference waveform No.6) Vehicle running at after warning up (Signal from TCM is 100 Hz active low duty pulse. Pulse generated time is shifting time when transmission gear is shifted by TCM.)
19 - - - -
20 RED/ BLU Transmission range sensor ("L" range) 8 - 14 V Ignition switch ON, selector lever at "L" range
0 - 1 V Ignition switch ON, selector lever at other than "L" range
21 YEL Transmission range sensor ("2" range) 8 - 14 V Ignition switch ON, selector lever at "2" range
0 - 1 V Ignition switch ON, selector lever at other than "2" range
22 - - - -
23 RED/ WHT Engine torque signal from ECM 0 - 1.5 V 10 - 14 V (Reference waveform No.7) Engine running (Output signal is active low pulse. Pulse varies depending on engine torque.)
24 - - - -
25 - - - -
26 - - - -
27 GRN/YEL Serial communication line from ECM 0 - 1.8 V 10 - 14 V (Reference waveform No.8) Ignition switch ON
(Output signal is active low pulse. Pulse is generated from ECM and TCM each other.)
28 GRY/RED "D" range signal 9 - 14 V Ignition switch ON, selector lever at "P" or "N" range
0 - 1 V Ignition switch ON, selector lever at "R", "D", "2" or "L" range
1 - - - -
2 - - - -
3 GRN/ ORN Shift solenoid valve-B (No. 2) 9 - 14 V Ignition switch ON
4 GRY Shift solenoid valve-A (No. 1) 0 - 1 V Ignition switch ON
5 BLU/ORN Transmission fluid temperature sensor (+) 2.7 - 2.9 V Ignition switch ON, fluid temperature is 20°C (68°F)
0.3 - 0.4 V Ignition switch ON, fluid temperature is 100°C (212°F)
6 PPL/YEL Diagnosis switch 8 - 14 V Ignition switch ON
7 BLU Data link connector 8 - 14 V Ignition switch ON
8 GRY/BLK Pressure control solenoid valve (-) 0.6 - 1.0V Ignition switch ON
9 - - - -
10 - - - -
11 GRY/RED Pressure control solenoid valve (+) 0 - 1.5 V 10 - 14 V (Reference waveform No.9) Engine running at idling speed (Output signal is duty pulse. Duty ratio varies depending on throttle valve opening.)
12 BLU/WHT TCC solenoid valve 0 - 1 V Engine running at idling speed
13 WHT/ RED Power source for back-up 10 - 14 V Constantly
14 LTGRN Transmission fluid temperature sensor (-) 0 - 1 V Ignition switch ON
15 BLK Ground 0 - 1 V Ignition switch ON
16 GRN/ WHT Brake light switch 8 - 14 V Ignition switch ON, brake pedal depressed
0 - 1 V Ignition switch ON, brake pedal released
17 - - - -
18 - - - -
19 BLK Ground 0 - 1 V Ignition switch ON
20 BLK/ WHT Power source 10 - 14 V Ignition switch ON
  1. Reference waveform No. 1

    Output shaft speed sensor signal (1) and input shaft speed sensor signal (2) at 64 km/h (40 mph)

    WAVEFORM REFERENCE CHART

    Measurement terminal CH1: G07-4 to G08-19 CH2: G07-5 to G08-19
    Oscilloscope CH1: 5 V/DIV, CH2: 5 V/DIV TIME: 4 ms/DIV
    Measurement condition
    • After warmed up to normal operating temperature (ECT approx. 95°C, 203°F)
    • Drive vehicle at 64 km/h (40 mph)
    • Gear position at 4th
    Fig 2: Identifying Waveform No. 1
    G04014974Courtesy of SUZUKI OF AMERICA CORP.
  2. Reference waveform No. 2

    Throttle opening signal (from ECM)

    WAVEFORM REFERENCE CHART

    Measurement terminal CH1: G07-6 to G08-19
    Oscilloscope CH1: 5 V/DIV
    TIME: 2 ms/DIV
    Measurement condition
    • Ignition switch turned ON
    • Accelerator pedal fully closed
    Fig 3: Identifying Waveform No. 2
    G04014975Courtesy of SUZUKI OF AMERICA CORP.
  3. Reference waveform No. 3

    Engine coolant temp, signal (from ECM)

    WAVEFORM REFERENCE CHART

    Measurement terminal CH1: G07-7 to G08-19
    Oscilloscope CH1: 5 V/DIV
    TIME: 2 s/DIV
    Measurement condition
    • After warmed up to normal operating temperature (ECT approx. 95°C, 203°F)
    Fig 4: Identifying Waveform No. 3
    G04014976Courtesy of SUZUKI OF AMERICA CORP.
  4. Reference waveform No. 4

    Serial data line to speedometer

    WAVEFORM REFERENCE CHART

    Measurement terminal CH1: G07-10 to G08-19
    Oscilloscope CM: 2 V/DIV
    TIME: 20 ms/DIV
    Measurement condition
    • Ignition switch turned ON
    • Select lever shifted to "N"
    • O/D OFF switch turned OFF
    Fig 5: Identifying Waveform No. 4
    G04014977Courtesy of SUZUKI OF AMERICA CORP.
  5. Reference waveform No. 5

    Engine speed signal from ECM

    WAVEFORM REFERENCE CHART

    Measurement terminal CH1: G07-15 to G08-19
    Oscilloscope CH1: 5 V/DIV
    TIME: 10 ms/DIV
    Measurement condition
    • Engine speed at 3000 RPM
    Fig 6: Identifying Waveform No. 5
    G04014978Courtesy of SUZUKI OF AMERICA CORP.
  6. Reference waveform No. 6

    Engine torque reduction signal

    WAVEFORM REFERENCE CHART

    Measurement terminal CH1: G07-18 to G08-19
    Oscilloscope CH1: 2 V/DIV
    TIME: 20 ms/DIV
    Measurement condition
    • After warmed up to normal operating temperature (ECT approx. 95°C, 203°F)
    • Drive vehicle at over 64 km/h (40 mph) with O/D OFF switch ON and then OFF
    Fig 7: Identifying Waveform No. 6
    G04014979Courtesy of SUZUKI OF AMERICA CORP.
  7. Reference waveform No. 7

    Engine torque signal from ECM

    WAVEFORM REFERENCE CHART

    Measurement terminal CH1: G07-23 to G08-19
    Oscilloscope CH1: 5 V/DIV
    TIME: 10 ms/DIV
    Measurement condition
    • After warmed up to normal operating temperature (ECT approx. 95°C, 203°F)
    • Select lever shifted to "N"
    • Engine speed at idle speed
    Fig 8: Identifying Waveform No. 7
    G04014980Courtesy of SUZUKI OF AMERICA CORP.
  8. Reference waveform No. 8

    Serial communication line from ECM

    WAVEFORM REFERENCE CHART

    Measurement terminal CH1: G07-27 to G08-19
    Oscilloscope CH1: 5 V/DIV
    TIME: 10 ms/DIV
    Measurement condition
    • Ignition switch turned ON
    Fig 9: Identifying Waveform No. 8
    G04014981Courtesy of SUZUKI OF AMERICA CORP.
  9. Reference waveform No. 9

    Pressure control solenoid valve output signal

    WAVEFORM REFERENCE CHART

    Measurement terminal CH1: G08-11 to G08-19
    Oscilloscope CH1: 5 V/DIV
    TIME: 2 ms/DIV
    Measurement condition
    • After warmed up to normal operating temperature (ECT approx. 95°C, 203°F)
    • Select lever shifted to "D"
    • Engine speed at idle speed
    Fig 10: Identifying Waveform No. 9
    G04014982Courtesy of SUZUKI OF AMERICA CORP.