P/S Gear Box Removal and Installation: Installation

Reverse removal procedure for installation of steering gear box noting the following points.

CAUTION: Be sure to confirm that steering wheel and front tires (wheels) are in straight position when inserting steering lower joint into steering pinion shaft.

If a plug was put to disconnected pipe when removing steering gear box, remove that plug before reconnecting pipe.
Use specified torque as follows.
Tightening torque

Gear box mounting bolt ((a)): 55 N.m (5.5 kg-m, 40.0 lb-ft)

Gear box cylinder pipe flare nut ((b)): 25 N.m (2.5 kg-m, 18.0 lb-ft)

Gear box high and low pressure pipe flare nut ((c)): 35 N.m (3.5 kg-m, 25.0 lb-ft)

Tie-rod end castle nut ((d)): 35 - 55 N.m (3.5 - 5.5 kg-m, 25.5 - 39.5 lb-ft)

Steering shaft upper and lower joint bolt ((e)): 25 N.m (2.5 kg-m, 18.0 lb-ft)

Fig 1: Removing Steering Gear Box
Courtesy of SUZUKI OF AMERICA CORP.

For installing each part, refer to respective procedures as indicated in the following.

RESPECTIVE PROCEDURES

Part	Section
Exhaust pipe No.2 Mounting member Engine rear mounting bracket	"Exhaust Pipe Removal and Installation: in EXHAUST PIPE REMOVAL AND INSTALLATION , FRONT SUSPENSION FRAME REMOVAL AND INSTALLATION .

For vehicle equipped with 4WD, install transfer referring to TRANSFER DISMOUNTING AND REMOUNTING .
After installation, be sure to fill specified power steering fluid and bleed air.
Check toe setting. Adjust as required. Refer to FRONT WHEEL ALIGNMENT INSPECTION AND ADJUSTMENT .