Manual Transaxle Symptom Diagnosis
WARNING: This page is about a different variant/trim than selected.
MANUAL TRANSAXLE SYMPTOM DIAGNOSIS PROCEDURE
| Condition | Possible cause | Correction / Reference Item |
|---|---|---|
| Gears slipping out of mesh | Worn shift fork shaft | Replace |
| Worn shift fork or synchronizer sleeve | Replace | |
| Weak or damaged locating springs | Replace | |
| Worn bearings on input shaft or countershaft | Replace | |
| Worn chamfered tooth on sleeve and gear | Replace sleeve and gear | |
| Hard shifting | Inadequate lubricant | Replenish |
| Improper clutch pedal free travel | Replace clutch arm or master cylinder | |
| Distorted or broken clutch disc | Replace | |
| Damaged clutch pressure plate | Replace clutch cover | |
| Worn synchronizer ring | Replace | |
| Worn chamfered tooth on sleeve or gear | Replace sleeve or gear | |
| Worn gear shift control shaft joint bush | Replace | |
| Distorted shift shaft | Replace | |
| Noise | Inadequate or insufficient lubricant | Replenish |
| Damaged or worn bearing(s) | Replace | |
| Damaged or worn gear(s) | Replace | |
| Damaged or worn synchronizer parts | Replace | |
| Maladjusted backlash between bevel pinion and gear | Adjust as prescribed | |
| Improper tooth contact in the mesh between bevel pinion and gear | Adjust or replace |