LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2004 >> XL-7 EX, RWD >> Repair and Diagnosis >> Engine Performance >> System >> Auxiliary Emission Control Devices >> H27 Engine >> Repair Instructions >> EVAP Canister Purge Valve Inspection
April 5, 2026: LEMON Manuals is launched! Read the announcement.

EVAP Canister Purge Valve Inspection

  1. With ignition switch OFF, disconnect coupler from canister purge valve.
  2. Check resistance between two terminals of EVAP canister purge valve (1).

    If resistance is as specified, proceed to next operation check. If not, replace EVAP canister purge valve.

    Resistance of EVAP canister purge valve:  28 - 35 ohm at 20°C (68°F)

    Fig 1: Checking Resistance Between Two Terminals Of EVAP Canister Purge Valve
    G02263745Courtesy of SUZUKI OF AMERICA CORP.
  3. Disconnect vacuum hoses from intake manifold and purge pipe
  4. With coupler disconnected, apply vacuum to hose (1) using a special tool. Vacuum should not be applied to hose (2).
    1. Special tool 
    2. (A):  09917-47911
    Fig 2: Applying Vacuum To Hose
    G02263746Courtesy of SUZUKI OF AMERICA CORP.
  5. Connect 12 V-battery to EVAP canister purge valve (3) terminals. In this state, apply vacuum to hose (1) using a special tool.

    Vacuum should be applied to hose (2). If check result is not as described, replace EVAP canister purge valve.

    WARNING: Do not suck the air through valve. Fuel vapor inside valve is harmful.
    1. Special tool 
    2. (A):  09917-47911
    Fig 3: Checking EVAP Canister Purge Valve (Voltage Applied)
    G02263747Courtesy of SUZUKI OF AMERICA CORP.
  6. Connect vacuum hoses.
  7. Connect EVAP canister purge valve coupler securely.