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Home >> Suzuki >> 2004 >> XL-7 EX, RWD >> Repair and Diagnosis >> Engine Performance >> System >> Auxiliary Emission Control Devices >> H25 Engine >> Repair Instructions >> EVAP Canister Purge Valve Inspection
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EVAP Canister Purge Valve Inspection

WARNING: Do not apply vacuum by mouth; otherwise harmful fuel vapor can be breathed in.
CAUTION: Do not apply vacuum more than 86 kPa (12.47 Psi); otherwise EVAP canister purge valve could be damaged.
  1. With ignition switch OFF, disconnect coupler from EVAP canister purge valve.
  2. Check for resistance between two terminals of EVAP canister purge valve. If resistance is as specified, proceed to next operation check. If not, replace EVAP canister purge valve.

    EVAP canister purge valve resistance  28 - 36 ohm at 20°C (68°F)

    Fig 1: Checking Resistance Between Two Terminals Of EVAP Canister Purge Valve
    G02263717Courtesy of SUZUKI OF AMERICA CORP.
  3. With coupler disconnected, apply vacuum 53 kPa (7.69 Psi) to 67 kPa (9.72 Psi) to the outlet nozzle (1) using a special tool. If vacuum can be applied, go to the next step. If not, replace EVAP canister purge valve.
    1. Special tool 
    2. (A):  09917-47910
    Fig 2: Applying Vacuum To The Outlet Nozzle
    G02263718Courtesy of SUZUKI OF AMERICA CORP.
  4. Connect 12 V-battery to solenoid purge valve terminals. In this state, apply vacuum 53 kPa (7.69 Psi) to 67 kPa (9.72 Psi) to the outlet nozzle (1) using a special tool.

    If vacuum can not be applied, EVAP canister purge valve is in good condition. Check EVAP canister purge valve harness. If vacuum can not be applied, replace EVAP canister purge valve.

    1. Special tool 
    2. (A):  09917-47910
    Fig 3: Checking EVAP Canister Purge Valve
    G02263719Courtesy of SUZUKI OF AMERICA CORP.
  5. Connect vacuum hoses.
  6. Connect EVAP canister purge valve coupler securely.