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Home >> Suzuki >> 2004 >> XL-7 EX, 4WD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Overhaul - A/T >> Repair Instructions >> Oil Pump Assembly Components >> Assembly
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Oil Pump Assembly Components: Assembly

  1. Press-fit new oil pump oil seal (1) to oil pump body till its end face is flush with oil pump body end face, using special tool.

    Special tool 

    1. (A): 09913-75810
    Fig 1: Pressing Fit New Oil Pump Oil Seal
    G00761669Courtesy of SUZUKI OF AMERICA CORP.
  2. Install drive gear (1) and driven gear (2) to oil pump body aligning marks and facing marked surface (3) with the direction of stator shaft assembly side. Apply A/T fluid to gears and oil pump body.
    Fig 2: Installing Drive Gear & Driven Gear
    G00761670Courtesy of SUZUKI OF AMERICA CORP.
  3. Apply A/T fluid to new O-ring (1) and then install O-ring to oil pump body.
    Fig 3: Applying A/T Fluid To New O-Ring
    G00761671Courtesy of SUZUKI OF AMERICA CORP.
  4. Install stator shaft assembly (1) to oil pump. Tighten 14 bolts to specified torque.

    Tightening torque 

    1. Oil pump body bolt (a): 11 N.m (1.1 kg-m, 8.0 lb-ft)
    Fig 4: Installing Stator Shaft
    G00761672Courtesy of SUZUKI OF AMERICA CORP.
  5. Apply A/T fluid to 3 clutch drum oil seal rings (1).
  6. Squeeze ends of oil seal rings together with wrap distance 8 mm (0.314 in.) or less and then install them to stator shaft groove.
    CAUTION: Do not spread seal ends excessively.
    Fig 5: Squeezing Ends Of Oil Seal Rings Together
    G00761673Courtesy of SUZUKI OF AMERICA CORP.
  7. Check oil pump drive gear rotation as the following procedure.
    1. Place oil pump body (2) on torque converter (1).
    2. Make sure drive gear rotates smoothly.
    3. Remove oil pomp body (2) from torque converter (1).
    CAUTION: Be careful not to damage oil pump body oil seal.
    Fig 6: Checking Oil Pump Drive Gear Rotation
    G00761674Courtesy of SUZUKI OF AMERICA CORP.
  8. Apply A/T fluid to new O-ring (1) and then install O-ring to oil pump body.
Fig 7: Applying A/T Fluid To New O-Ring
G00761675Courtesy of SUZUKI OF AMERICA CORP.