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Transfer 4WD Switch Removal and Installation

  1. Remove console box and lift transmission control lever boots No. 2 and No. 3. Refer to "SHIFT CONTROL LEVERS REMOVAL AND INSTALLATION:  ".
  2. Remove transfer control lever boot No. 2 (3), unclamp wiring on transfer case to free it and pull off coupler (1).
  3. Replace 4WD switch (2) and connect as it was.

    Tightening torque 

    4WD switch (a): 20 N.m (2.0 kg-m, 14.5 lb-ft) 

    Fig 1: Removing Transfer 4WD Switch
    G00798135Courtesy of SUZUKI OF AMERICA CORP.
  4. Turn ON ignition switch, shift transfer shift control lever to 4WD position and check that indicator lights. Turn OFF switch after checking.
    NOTE:
    • When removing and reinstalling switch, use care not to let dust enter transfer box inside.
    • Make sure to reset clamp for wiring which is located where invisible directly.
    • It is recommended to work on transfer shift control lever boot No. 1 from underside of vehicle on lift.
    • Identify 4WD switch (2) by its leg part which is different for that of back up light switch (1).
    Fig 2: Identifying 4WD Switch And Back Up Light Switch
    G00798136Courtesy of SUZUKI OF AMERICA CORP.