LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2004 >> Vitara RWD, Standard >> Repair and Diagnosis >> Transmission >> Manual Trans >> Manual Transmission >> Repair Instructions >> Input Shaft Disassembly and Assembly >> Assembly
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Input Shaft Disassembly and Assembly: Assembly

  1. Bring bearing (1) so that its groove for circlip is in the front of input shaft (2) and press-fit with special tool and press.

    Special tool 

    (A): 09940-51710 

    Fig 1: Assembling Input Shaft
    G00798237Courtesy of SUZUKI OF AMERICA CORP.
  2. Select circlip (1) that will make thrust clearance of bearing 0.1 mm (0.0039 in) or less and install it.

    Circlip thickness specification 

    Fig 2: Circlip Thickness Specification Chart
    G00798238Courtesy of SUZUKI OF AMERICA CORP.
    Fig 3: Measuring Circlip Thickness
    G00798239Courtesy of SUZUKI OF AMERICA CORP.
  3. Apply grease to bearing roller (1) and install it to input shaft (2).

: Grease 99000-25010 

Fig 4: Installing Bearing Roller In To Input Shaft
G00798240Courtesy of SUZUKI OF AMERICA CORP.