Master Cylinder Assembly Removal and Installation: Installation

NOTE:

See "BRAKES NOTE ".
Adjust clearance between booster piston rod and primary piston with special tool, referring to "CLEARANCE BETWEEN BOOSTER PISTON ROD AND MASTER CYLINDER PISTON ADJUSTMENT: ".

Install master cylinder to brake booster.
For vehicle with ABS, install P valve to master cylinder.
Torque master cylinder attaching nuts to specified torque.
Tightening torque

Master cylinder attaching nut (b): 13 N.m (1.3 kg-m, 9.5 lb-ft)
Connect hydraulic lines to master cylinder, ABS actuator (if equipped) and P valve (if equipped) and torque flare nuts to specified torque.
Tightening torque

Brake pipe flare nut (c): 16 N.m (1.6 kg-m, 11.5 lb-ft)
Connect reservoir lead wire (1).

Fig 1: Connecting Reservoir Lead Wire
Courtesy of SUZUKI OF AMERICA CORP.
Fill reservoir with specified brake fluid.
After installing, check brake pedal play and bleed air from system referring to "BRAKE PEDAL PLAY CHECK: " and "BLEEDING BRAKES: "
Perform brake test and check each installed part for fluid leakage.