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Home >> Suzuki >> 2004 >> Vitara 4WD, Standard >> Repair and Diagnosis >> Transmission >> Manual Trans >> Manual Transmission >> Repair Instructions >> Manual Transmission Rear Case Disassembly and Assembly >> Disassembly
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Manual Transmission Rear Case Disassembly and Assembly: Disassembly

  1. Remove counter shaft gutter (2) from transmission rear case (1).
    Fig 1: Removing Counter Shaft Gutter From Transmission Rear Case
    G00798285Courtesy of SUZUKI OF AMERICA CORP.
  2. Take out oil seal (1) from rear case (2).
    Fig 2: Removing Oil Seal From Rear Case
    G00798286Courtesy of SUZUKI OF AMERICA CORP.
  3. Remove interlock cam plug (1) by using torx(R) wrench (2).
    Fig 3: Removing Interlock Cam Plug Using Torx(R) Wrench
    G00798287Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove pin by using special tool (A).

    Special tool 

    (A): 09922-85811

    Fig 4: Removing Pin Using Special Tool
    G00798288Courtesy of SUZUKI OF AMERICA CORP.
  5. Pull out interlock cam component (1).
    Fig 5: Pulling Out Interlock Cam Component
    G00798289Courtesy of SUZUKI OF AMERICA CORP.