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Home >> Suzuki >> 2004 >> Vitara 4WD, Standard >> Repair and Diagnosis >> Accessories & Equipment >> Headlights >> Lighting System >> Repair Instructions >> Auto-On Headlights System On-Vehicle Inspection
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Auto-On Headlights System On-Vehicle Inspection

  1. Turn ignition switch to ON position and release parking brake and turn lighting switch to OFF position.
  2. Cover the sensor lens of auto-on headlight controller (1) with a hand and check headlights come ON after 5 seconds. If headlights do not come ON, go to Step  4 ).
    Fig 1: Covering Sensor Lens Of Auto-On Headlight Controller
    G03632803Courtesy of SUZUKI OF AMERICA CORP.
  3. Light the sensor lens of auto-on headlight controller (1) with a light (2) and check headlights go out after 20 seconds. If headlights do not go out, go to Step 4).

    If check result is of Step  1 ) to 3) is OK, this system is OK.

    Fig 2: Lighting Sensor Lens Of Auto-On Headlight Controller With Light
    G03632804Courtesy of SUZUKI OF AMERICA CORP.
  4. Disconnect auto-on headlights controller coupler (1) with ignition switch OFF.
  5. Check the voltage between terminals are as follows.

    If check result is not satisfactory, repair and recheck.

    Auto-on headlight system circuit specification 

    Terminal G34-6 and G34-1 (ignition switch OFF): 0 V 

    Terminal G34-6 and G34-1 (ignition switch ON): 10 - 14 V 

    Terminal G34-6 and G34-4: 10 - 14 V 

    Terminal G34-6 and G34-5: 10 - 14 V 

    Fig 3: Checking Headlight Voltage
    G03632805Courtesy of SUZUKI OF AMERICA CORP.
  6. If check result of step  5 ) is OK, replace controller and recheck.