LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2004 >> Vitara 4WD, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Engine Mechanical >> Diagnostic Information and Procedures >> Compression Check
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Compression Check

Check compression pressure on all 6 cylinders as follows:

  1. Warm up engine.
  2. Stop engine after warming up.
  3. Remove ignition coil covers and disconnect ignition coil harness couplers.
  4. Remove all ignition coils (1) and spark plugs (2) referring to "SPARK PLUG REMOVAL AND INSTALLATION ".
    Fig 1: Removing Ignition Coils & Spark Plugs
    G02256659Courtesy of SUZUKI OF AMERICA CORP.
  5. Remove surge tank cover.
  6. Disconnect fuel injector wire harness at connector.
  7. Install special tool (Compression gauge) into spark plug hole.

    Special tool 

    (A): 09915-64512 

    (B): 09915-64530 

    (C): 09915-67010 

    Fig 2: Installing Special Tool Into Spark Plug Hole
    G02256660Courtesy of SUZUKI OF AMERICA CORP.
  8. Disengage clutch (to lighten starting load on engine) for M/T vehicle, and depress accelerator pedal all the way to make throttle fully open.
    Fig 3: Disengaging Clutch & Depressing Accelerator Pedal
    G02256661Courtesy of SUZUKI OF AMERICA CORP.
  9. Crank engine with fully charged battery, and read the highest pressure on compression gauge.
    NOTE: For measuring compression pressure, crank engine at least 250 rpm by using fully charged battery.

    Compression pressure

    Standard: 1400 - 1600 kPa (14.0 - 16.0 kg/cm 2  , 199.0 - 227.5 psi) 

    Limit: 1300 kPa (13.0 kg/cm 2  , 185.0 psi) 

    Max. Difference between any two cylinders: 100 kPa (1.0 kg/cm 2  , 14.2 psi) 

  10. Carry out Steps  7,  8 and  9 on each cylinder to obtain 6 readings.