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Home >> Suzuki >> 2004 >> Verona S >> Repair and Diagnosis >> Steering >> Power Steering >> Power Assisted Steering System >> Repair Instructions >> Intermediate Shaft, Joint and Dash Seal Removal
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Intermediate Shaft, Joint and Dash Seal Removal

  1. Turn the steering wheel until it is horizontal, with the spokes pointing down. This is the straight-ahead position. Make a mark on the stub shaft housing that lines up with the groove of the intermediate shaft. This mark will be used for proper alignment during installation.
  2. Fig 1: Making Mark On Stub Shaft Housing Lining Up With Groove Of Intermediate Shaft
    G01987310Courtesy of SUZUKI OF AMERICA CORP.
  3. Remove the lower pinch bolt from the universal joint on the intermediate shaft.
  4. Fig 2: Removing Lower Pinch Bolt From Universal Joint On Intermediate Shaft
    G01987311Courtesy of SUZUKI OF AMERICA CORP.
  5. Turn the steering wheel so that the upper and lower pinch bolt is accessible. Remove the upper and lower pinch bolt from the universal joint on the intermediate shaft.
  6. Fig 3: Removing Upper & Lower Pinch Bolt From Universal Joint On Intermediate Shaft
    G01987312Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove the nuts from the dash seal retaining ring and remove the dash seal retaining ring.
  8. Fig 4: Removing Dash Seal Retaining Ring
    G01987313Courtesy of SUZUKI OF AMERICA CORP.
  9. Remove the coupling from the power steering gear and pull the intermediate shaft out of the engine compartment.
Fig 5: Removing Coupling From Power Steering Gear
G01987314Courtesy of SUZUKI OF AMERICA CORP.