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Waterleak Diagnosis: Notes

The repair of waterleaks in the body requires proper testing and diagnosis. Repair waterleaks by adjusting the misaligned parts and using the proper repair materials. First, determine what conditions cause the leak. For example, the leak may occur only when the vehicle is parked on an incline, or water may appear only in the spare tire compartment. Second, test the area for the source of the leak using the following testing methods. If the general leak area is found, determine the exact entry point of the leak by using a water hose or an air hose. If the general leak area is not obvious, use the wateriest stands to determine the area of the leak. It may be necessary to remove some interior trim panels or some parts in order to locate the leaks.

NOTE: It is necessary to find the origin of all the leaks before making any repairs. Random repairs may stop the leak only temporarily and may make future repairs more difficult. Continue localized testing in the general area in order to ensure that all leaks are found.
Fig 1: Identifying Waterleak Stand
G02996909Courtesy of SUZUKI OF AMERICA CORP.
  1. Set up the watertest stand leak test.
    Fig 2: Setting Up Watertest Stank Lead Test
    G02996910Courtesy of SUZUKI OF AMERICA CORP.
  2. Perform the watertest stand leak test. Refer to WATERTEST STAND SPECIFICATIONS  .
  3. If the local water pressure does not allow the required water pressure of 155 kPa (22.5 psi), move both stands closer to the vehicle so that the water spray overlaps.
Fig 3: Moving Stands Closer To Vehicle
G02996911Courtesy of SUZUKI OF AMERICA CORP.