Brake C/D Disassembly and Assembly

Tools Required 

1. DW260-160 Brake C/D Snap Ring Remover/Installer

1. Take snap ring out of transaxle housing.
Fig 1: Removing Snap Ring Out Of Transaxle Housing
Courtesy of SUZUKI OF AMERICA CORP.
2. Release cylinder with piston C by applying compressed air to the feed bore.
Fig 2: Releasing Cylinder With Piston C
Courtesy of SUZUKI OF AMERICA CORP.
3. Remove cylinder with piston C.
Fig 3: Removing Cylinder Piston C
Courtesy of SUZUKI OF AMERICA CORP.
4. Take disc carrier C/D and spring disc out of transaxle housing.
Fig 4: Taking Disc Carrier C/D & Spring Disc Out Of Transaxle Housing
Courtesy of SUZUKI OF AMERICA CORP.
5. Release cylinder with piston D by applying compressed air to the feed bore.
Fig 5: Releasing Cylinder With Piston D Applying Compressed Air To Feed Bore
Courtesy of SUZUKI OF AMERICA CORP.
6. Remove cylinder with piston D.
Fig 6: Removing Cylinder With Piston D
Courtesy of SUZUKI OF AMERICA CORP.
7. Separate between piston D and cylinder C.
Fig 7: Separating Between Piston D & Cylinder C
Courtesy of SUZUKI OF AMERICA CORP.
8. Take snap ring out of brake C.
Fig 8: Removing Snap Ring Out Of Brake C
Courtesy of SUZUKI OF AMERICA CORP.
9. Remove the disc set C.

   Installation Notice 

   • Transaxle has two lined clutch discs and one steel clutch disc. The lined discs must be installed in such a way that the lining faces the steel disc.
   • Insert the fitting keys into the appropriate grooves.

Fig 9: Removing Disc Set C
Courtesy of SUZUKI OF AMERICA CORP.
10. Turn the disc carrier C/D by 180°.
11. Using assembly bracket Press down cup spring and take out the snap ring.
Fig 10: Pressing Down Cup Spring & Removing Snap Ring
Courtesy of SUZUKI OF AMERICA CORP.
12. Remove the disc set D.
13. Installation should follow the removal procedure in the reverse order.

Fig 11: Installing Brake C/D In Reverse Order Of Removal

Courtesy of SUZUKI OF AMERICA CORP.