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Home >> Suzuki >> 2004 >> Verona EX >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Repair Instructions >> Exhaust Manifold Removal
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Exhaust Manifold Removal

  1. Disconnect the negative battery cable.
  2. Remove the front exhaust pipe lower bracket bolts and the front exhaust pipe lower bracket.
  3. Remove the front exhaust pipe nuts.
  4. Remove the converter gaskets. Refer to Exhaust System Location  .
  5. Remove the front exhaust pipe-to-front muffler nuts.
    Fig 1: Removing Front Exhaust Pipe-To-Front Muffler Nuts
    G01985936Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove the catalytic converter gasket.
  7. Detach the front exhaust pipe assembly from the rubber hanger.
    8. Fig 2: Detaching Front Exhaust Pipe Assembly
    G01985937Courtesy of SUZUKI OF AMERICA CORP.
  8. Disconnect the O2S (Oxygen Sensor) connectors. Refer to OXYGEN SENSOR O2S REMOVAL .
  9. Remove the exhaust manifold heat shield.
    10. Fig 3: Removing Exhaust Manifold Heat Shield
    G01985938Courtesy of SUZUKI OF AMERICA CORP.
  10. Remove the exhaust manifold retaining nuts and the exhaust manifolds.
  11. Remove the exhaust manifold gaskets.
Fig 4: Removing Exhaust Manifold Gaskets
G01985939Courtesy of SUZUKI OF AMERICA CORP.
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