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Home >> Suzuki >> 2004 >> Swift + >> Repair and Diagnosis >> Steering >> Manual Steering >> Power Steering System >> Repair Instructions >> Power Steering Pulley Replacement (DOHC) >> Installation Procedure
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Installation Procedure

    Fig 1: Power Steering Pump Pulley & Bolt
    GM1248371Courtesy of GENERAL MOTORS CORP.
  1. Replace the pump on the engine if the pump was previously removed. Refer to Power Steering Pump Replacement .
  2. Install the pulley onto the pump. Install the steering pump pulley bolt.
  3. Install the pump drive belt.
  4. Fig 2: Pump Drive Belt & Auto-Tensioner
    GM1248373Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  5. Tighten the steering pump pulley bolt to fasten the pulley to the pump.

    Tighten:  Tighten the steering pump pulley bolt to 25 N.m (18 lb ft).

  6. Adjust the belt tension. Refer to Power Steering Pump Drive Belt Replacement .
  7. Fig 3: Air Cleaner Housing & Housing Bolts
    GM1248370Courtesy of GENERAL MOTORS CORP.
  8. Install the air cleaner housing with the housing bolts and the clamp.

    Tighten:  Tighten the air cleaner housing bolts to 12 N.m (106 lb in).

  9. NOTE: When adding fluid or making a complete fluid change, always use a power steering fluid meeting GM Spec. No. 9985010 or equivalent. Fluid for cold climates is also available through GM Dealerships; refer to Specifications for further information. Failure to use the proper power steering fluid can cause power steering hose and seal damage, fluid leaks and pump failure.
  10. If the pump was removed from the engine, bleed the power steering system.
  11. Inspect for leaks. If leaks are found, correct the cause of the leak and bleed the system.