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Home >> Suzuki >> 2004 >> Swift + >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Heating, Ventilation And Air Conditioning >> Repair Instructions >> Cylinder to Front Head O-Ring Replacement >> Disassembly Procedure
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Disassembly Procedure

  1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging .
  2. Remove the compressor. Refer to Compressor Replacement .
  3. Drain the oil from compressor into a suitable container. Measure and record the amount of oil drained from the compressor. Discard all used oil.
  4. Remove the clutch plate and hub assembly. Refer to Compressor Clutch Plate and Hub Assembly Removal .
  5. Remove the clutch rotor and bearing. Refer to Clutch Rotor and/or Bearing Removal .
  6. Remove the clutch coil. Refer to Compressor Clutch Coil Removal .
  7. Remove and discard the shaft seal parts. Refer to Compressor Shaft Seal Replacement .
  8. Remove the compressor through-bolts. Remove and discard the gaskets.
  9. Using a wooden block and a plastic-headed hammer, tap the compressor housing at the mounting locations to disengage the housing from the compressor cylinder.
    Fig 1: Taping Around The Edge Of Rear Head Using A Wooden Block & A Plastic-Headed Hammer
    GM1252013Courtesy of GENERAL MOTORS CORP.
    10. IMPORTANT: Note the assembly sequence of the thrust washer and bearing for ease of assembly.
  10. Remove the thrust washer and the bearing.
  11. Remove and discard the compressor housing-to-cylinder O-ring.
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