April 5, 2026: LEMON Manuals is launched! Read the announcement.

Removal Procedure

WARNING: This page is about a different car, the 2008 Suzuki Swift +, 2008 Pontiac Wave, and 2008 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.

CAUTION: Refer to Relieving Fuel Pressure Caution .

Relieve the fuel system pressure. Refer to Fuel Pressure Relief .

Fig 1: Engine Fuse Box

GM1917384

Courtesy of GENERAL MOTORS CORP.

Remove the fuel pump assembly. Refer to Fuel Pump Replacement .

Fig 2: Insulator Connector

GM1919514

Courtesy of GENERAL MOTORS CORP.

Disconnect the insulator connector

Fig 3: Terminal Wedge

GM1919594

Courtesy of GENERAL MOTORS CORP.

IMPORTANT: The wedge may be disconnected with severe force but can be reconnected.

Push the terminal wedge (1) in the insulator connector

Fig 4: Fuel Level Sensor & Sender Housing

GM1919642

Courtesy of GENERAL MOTORS CORP.

Remove the fuel level sensor (1) from the sender housing (2).
Remove the sender housing.

Fig 5: Fuel Sender Assembly

GM1919898

Courtesy of GENERAL MOTORS CORP.

Remove the fuel sender assembly (3).