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Home >> Suzuki >> 2004 >> Swift + >> Repair and Diagnosis >> External Pages >> Different car >> Section 56 (Manual Transmission Clutch System) >> Repair Instructions >> Clutch Release Cylinder Assembly >> Installation Procedure
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Installation Procedure

WARNING: This page is about a different car, the 2005 Suzuki Swift +, 2005 Pontiac Wave, and 2005 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Installing Clutch Release Cylinder, Bolts & Transaxle
    GM1251817Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  1. Connect the release cylinder to the transaxle and install the bolts.

    Tighten:  Tighten the release cylinder bolts to 20 N.m (15 lb ft).

    2. Fig 2: Clutch Release Cylinder, Hose & Bolt
    GM1251814Courtesy of GENERAL MOTORS CORP.
  2. Connect the hose assembly to the cylinder body.
  3. Apply grease where the pushrod connects to the release lever. Be careful not to stain the boot.
  4. Bleed the air. Refer Hydraulic Clutch Release Point Adjustment .
  5. Adjust the clutch pedal. Refer Clutch Pedal Free Travel Adjustment (Hydraulic)  or Clutch Pedal Free Travel Adjustment (Cable) .
  6. Fill the reservoir with clutch/brake fluid up to the MAX level.
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