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Engine Mechanical Specifications

WARNING: This page is about a different car, the 2005 Suzuki Swift +, 2005 Pontiac Wave, and 2005 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
Engine Mechanical Specifications

Application Specification
Metric English
General Data
  • Engine Type
 4 Cylinder - In-Line
  • Displacement
 1598 cm3 97.51 in3
  • Bore Stroke
 79.0x81.5 mm 3.1x3.21 in
  • Compression Ratio
 9.5:1
  • Firing Order
 1-3-4-2
  • Maximum Power - At 6200 RPM
 77 kw/103.3 hp
  • Maximum Torque - At 3400 RPM
 145 N.m 106.9 lb ft
Cylinder Bore
  • Diameter
 79 mm 3.1 in
  • Out of Round - Maximum
 0.0065 mm 0.00025 in
  • Taper - Maximum
 0.0065 mm 0.00025 in
Piston
  • Diameter
 78.970 mm 3.07 in
  • Clearance to Bore
 0.02-0.04 mm 0.0008-0.0016 in
Piston Rings
  • Ring, End Gap - Top Compression
 0.15-0.3 mm 0.006-0.012 in
  • Ring, End Gap - Second Compression
 0.3-0.5 mm 0.012-0.019 in
  • Groove Clearance - Top Impression
 0.05-0.08 mm 0.0019-0.0031 in
  • Groove Clearance - Second Compression
 0.05-0.082 mm 0.002-0.003 in
Piston Pin
  • Diameter
 18 mm 0.708 in
  • Pin Off-Set
 0.5-0.7 mm 0.019-0.027 in
Camshaft
  • Lift Intake
 7.2 mm 0.283 in
  • Lift Exhaust
 7.2 mm 0.283 in
  • End Play
 0.1-0.25 mm 0.0039-0.0079 in
  • Journal OD - No. 1
 29.935-29.95 mm 1.1785-1.1791 in
  • Journal OD - No. 2
 26.935-26.95 mm 1.0604-1.0610 in
  • Journal OD - No. 3
 26.935-26.95 mm 1.0604-1.0610 in
  • Journal OD - No. 4
 26.935-26.95 mm 1.0604-1.0610 in
  • Journal OD - No. 5
 26.935-26.95 mm 1.0604-1.0610 in
  • Bearing OD - No. 1
 30.01 mm 1.181 in
  • Bearing OD - No. 2
 27.01 mm 1.063 in
  • Bearing OD - No. 3
 27.01 mm 1.063 in
  • Bearing OD - No. 4
 27.01 mm 1.063 in
  • Bearing OD - No. 5
 27.01 mm 1.063 in
Crankshaft
  • Main Journal - Diameter - All
 54.982-54.994 mm 2.164-2.165 in
  • Taper - Maximum
 0.005 mm 0.0001 in
  • Out of Round - Maximum
 0.004 mm 0.0001 in
  • Main Bearing Clearance - All
 0.026-0.042 mm 0.001-0.00165 in
  • Crankshaft End Play
 0.05-0.28 mm 0.002-0.011 in
  • Connecting Rod Journal - Diameter - All
 43 mm 1.69 in
  • Taper - Maximum
 0.005 mm 0.00019 in
  • Out of Round - Maximum
 0.004 mm 0.00015 in
  • Rod Bearing Clearance - All
 0.019-0.07 mm 0.0007-0.0027 in
  • Rod Side Clearance
 0.07-0.242 mm 0.0027-0.009 in
Valve Stem
  • Valve Lash Compensators
 Hydraulic
  • Face Angle - All
 45-45, 25 degrees
  • Seat Angle - All
 44.5-45 degrees
  • Seat Runout - Maximum, All
 0.05 mm 0.0197 in
  • Face Runout - Maximum, All
 0.03 mm 0.0012 in
  • Seat Width - Intake
 1.17-1.57 mm 0.0461-0.0618 in
  • Seat Width - Exhaust
 1.4-1.8 mm 0.055-0.071 in
  • Valve Guide Inside Diameter - All
 6-6.02 mm 0.236-0.237 in
  • Valve Stem Diameter - Intake
 5.955-5.97 mm 0.234-0.235 in
  • Valve Stem Diameter - Exhaust
 5.935-5.95 mm 0.2336-0.2342 in
  • Valve Diameter - All - Intake
 28.45-28.69 mm 1.120-1.129 in
  • Valve Diameter - Exhaust
 27.10-27.38 mm 1.067-1.078in
  • Valve Spring Loads - Valve Open
 554-608 N.m 408-447 lb ft
  • Valve Spring Loads - Valve Closed
 247-273 N.m 181-200 lb ft
Lubricating Type Forced Feed
Oil Filter Type Cartridge (Full Flow)
Oil Pan Capacity Including Oil Filter 3.75 liter 4 quarts
Oil Pump
  • Gap Between Oil Pump Body and Out Rotor
 0.4-0.484 mm 0.0157-0.0191 in
  • Out Rotor Side Clearance
 0.045-0.1 mm 0.0018-0.0039 in
  • Inner Rotor Side Clearance
 0.035-0.085 mm 0.0014-0.0033 in
  • Relief Valve Spring Free Length
 81 mm 3.2 in
Oil Pump Type Rotary (Trochoid)
Valve Guide Reaming Table

Size Reamer Production Code Service Code
Normal - - K
0.075 KM-805  1 K1
0.150 - 2 K2
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