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Installation Procedure

WARNING: This page is about a different car, the 2005 Suzuki Swift +, 2005 Pontiac Wave, and 2005 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Timing Belt Cover And Bolts
    GM1371925Courtesy of GENERAL MOTORS CORP.
  1. Install the rear timing belt cover.
  2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the rear timing belt cover bolts.

    Tighten:  Tighten the rear timing belt cover bolts to 10 N.m (89 lb in).

  4. Fig 2: View Of Timing Belt Idler Pulley
    GM1291366Courtesy of GENERAL MOTORS CORP.
  5. Install the timing belt idler pulley.
  6. Install the timing belt idler pulley bolt.

    Tighten:  Tighten the timing belt idler pulley bolt to 40 N.m (30 lb ft).

  7. Fig 3: View Of Timing Belt Automatic Tensioner And Bolts
    GM1291365Courtesy of GENERAL MOTORS CORP.
  8. Install the timing belt automatic tensioner.
  9. Install the timing belt automatic tensioner bolts.

    Tighten:  Tighten the timing belt automatic tensioner bolts to 25 N.m (18 lb ft).

  10. Install the crankshaft gear.
  11. IMPORTANT: Take extreme care to prevent any scratches, nicks or damage to the camshafts.
  12. Install the camshaft gears. Refer to Camshaft Gear Replacement .
  13. Install the timing belt. Refer to Timing Belt Replacement .