Installation Procedure

WARNING: This page is about a different car, the 2005 Suzuki Swift +, 2005 Pontiac Wave, and 2005 Chevrolet Aveo. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Removing And Installing Generator, Nuts And Bracket-To-Generator Bolts

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Install the generator at the generator lower bracket and insert the generator bolts.

NOTE: Refer to Fastener Notice in Cautions and Notices.

Install the nut and the washers on the generator lower bracket-to-generator bolts.
Tighten: Tighten the generator lower bracket-to-generator nuts to 25 N.m (18 lb ft).

Fig 2: Installing Generator, Lower Support Bracket Assembly, And Bolts

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Install the generator and the lower support bracket assembly to the engine block with the bolts.
Secure the generator to the shackle bracket with the bolt.
Tighten: Tighten the generator shackle bracket bolt to 25 N.m (18 lb ft).

Fig 3: View Of Generator Voltage Regulator

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Connect the harness connector to the back of the generator.
Install the generator lead to the battery and fasten the lead with the nut.
Tighten: Tighten the generator battery lead nut to 15 N.m (11 lb ft).

Fig 4: Locating Intake Ducting To Engine

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Install the air intake tube and the connector.

Fig 5: View Of Valve Cover Breather Hose

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Install the IAT electrical connector to the air intake tube.
Connect the negative battery cable.